Refillable Airless Jar

Refillable airless jar system designed to support circular packaging programs and repeat purchase models. Outer shell built for long-term use while inner refill cup can be replaced.

Capacity

50ml

Material

PP / Acrylic

Airless System

Refillable Disc

Decoration

Premium

Applications

Refillable Programs

MOQ

5,000 pcs

Request A QuoteGet Free Samples

Technical Specifications

Capacity50ml
MaterialPP / Acrylic
Diameter72mm
Height50mm
Airless SystemRefillable Disc
ColorCustom
DecorationPremium
MOQ5,000 pcs

Product Gallery

Front View
Top View
Side View
Airless Disc Structure
Cross Section
Decoration Example
Packaging Set
Refill System View

About This Airless Jar

The Refillable Airless Jar system is designed to support circular packaging programs and repeat purchase models. The outer shell is built for long-term use while the inner refill cup can be replaced, reducing plastic waste and supporting brand loyalty. This system is popular among luxury beauty brands and eco-conscious product lines seeking sustainable packaging differentiation. The refill mechanism maintains the airless functionality while supporting sustainability goals.

Airless Technology Benefits

  • Enhanced hygiene
  • Formula protection
  • Reduced product waste

Brand Benefits

  • Premium positioning
  • Improved customer experience
  • Higher perceived value

Why Choose Airless Jar Packaging?

Reduced Air Exposure

Vacuum disc technology helps minimize contact between product and air, supporting formulation stability throughout daily use.

Improved Hygiene

Disc dispensing system reduces direct finger contact with the formulation, helping maintain product cleanliness and integrity.

Better Formula Preservation

Suitable for sensitive skincare actives including retinol, Vitamin C and peptide-based formulations requiring enhanced protection.

Higher Product Evacuation

Airless disc design allows consumers to access nearly all of the product before disposal, minimizing residual waste.

Premium Packaging Experience

Combines the prestige appearance of cosmetic jars with advanced functional benefits, enhancing luxury brand perception.

Suitable For Active Ingredients

Ideal for formulations containing sensitive skincare actives that require protection from oxidation and contamination.

Available Airless Jar Sizes

CapacityTypical Application
15mlEye Cream
30mlFacial Cream
50mlMoisturizer
80mlTreatment Cream
100mlFace Mask
150mlBody Care
200mlPremium Personal Care

Airless Jar Material Options

PP

The most widely used material for airless cosmetic jar systems, offering excellent chemical resistance and durability.

Advantages

DurableLightweightCost Effective

Applications

  • Creams
  • Moisturizers
  • Treatment Products

PETG

Premium transparent material offering luxury shelf appeal and excellent durability for prestige skincare packaging.

Advantages

High ClarityPremium AppearanceExcellent Durability

Applications

  • Prestige Skincare
  • Luxury Beauty Collections

PCR PP

Post-consumer recycled PP material supporting sustainability goals and brand ESG initiatives.

Advantages

Reduced Virgin Plastic UseImproved Sustainability PositioningESG Alignment

Applications

  • Eco-Conscious Beauty Brands
  • Sustainable Programs

Refillable Systems

Designed to support reusable packaging programs and circular packaging strategies for premium beauty brands.

Advantages

Waste ReductionPremium Brand ImageCircular Packaging Strategy

Applications

  • Luxury Beauty Brands
  • Sustainable Product Lines

Customization & Decoration

Silk Screen Printing

Direct printing method for permanent branding on jar surfaces with excellent durability.

Advantages

Long-LastingVibrant ColorsCost Effective

Typical Applications

Brand LogosProduct InformationMulti-Color Designs

Hot Stamping

Metallic foil stamping creates premium decorative effects for luxury cosmetic jar packaging.

Advantages

Luxury LookMetallic FinishPremium Positioning

Typical Applications

Prestige SkincareLuxury Collections

Metallization

Vacuum metallization creates reflective metallic surfaces for high-end cosmetic packaging.

Advantages

Reflective FinishLuxury AppealShelf Differentiation

Typical Applications

Luxury BeautyPremium Skincare

Spray Coating

Custom color spray coating supports full color matching to brand identity systems.

Advantages

Custom ColorsSmooth FinishVersatile Application

Typical Applications

Brand MatchingSeasonal Collections

Matte Finish

Modern matte surface treatment providing a contemporary premium appearance for cosmetic jars.

Advantages

Modern LookPremium FeelFingerprint Resistant

Typical Applications

Contemporary Beauty BrandsMinimalist Designs

Soft Touch Finish

Velvety soft-touch coating that enhances tactile experience and perceived product quality.

Advantages

Soft FeelPremium PerceptionDistinctive Experience

Typical Applications

Luxury SkincarePremium Collections

UV Printing

High-resolution UV printing supports complex graphics and photo-quality imagery on jar surfaces.

Advantages

High ResolutionPhoto QualityDurable Print

Typical Applications

Detailed GraphicsPremium Branding

Color Matching

Custom color matching to brand identity systems using Pantone references or physical samples.

Advantages

Brand ConsistencyCustom ShadesPrecise Matching

Typical Applications

Brand CollectionsPrivate Label

Gradient Coating

Multi-color gradient effects create unique visual appearances for distinctive cosmetic packaging.

Advantages

Unique EffectsVisual DifferentiationPremium Look

Typical Applications

Designer CollectionsLimited Editions

Custom Airless Disc Colors

Custom colors for the airless disc component to support creative packaging design and brand identity.

Advantages

Design FlexibilityBrand IntegrationCustom Look

Typical Applications

Brand MatchingCreative Designs

Applications For Airless Jars

Facial Creams

Hygienic dispensing and formula protection make airless jars ideal for daily moisturizing creams.

Recommended: 30ml–50ml PP airless jar with vacuum disc

Moisturizers

Airless technology helps preserve moisturizing ingredients and supports product freshness throughout use.

Recommended: 50ml PP or PETG airless jar with custom finish

Anti-Aging Creams

Reduces oxidation of anti-aging actives including retinol and peptides, supporting formulation efficacy.

Recommended: 30ml–50ml acrylic airless jar with premium decoration

Retinol Creams

Minimizes air exposure to help preserve retinol stability and prevent ingredient degradation.

Recommended: 30ml PCR PP airless jar with opaque decoration

Vitamin C Creams

Reduces oxidation of Vitamin C formulations, supporting product potency throughout the lifecycle.

Recommended: 30ml–50ml PETG airless jar with UV protection

Sleeping Masks

Airless dispensing helps preserve overnight treatment formulations and improves product evacuation.

Recommended: 50ml–80ml PP airless jar with soft-touch finish

Treatment Products

Suitable for clinical and cosmeceutical formulations requiring hygienic, contamination-free dispensing.

Recommended: 30ml–50ml AS airless jar with professional decoration

Luxury Skincare Collections

Premium appearance and advanced functionality support prestige beauty brand positioning.

Recommended: 50ml double-wall acrylic airless jar with metallization

Airless Jar System Components

Outer Jar

Provides structural protection and visual presentation for the cosmetic packaging system.

Inner Cup

Stores and protects cosmetic formulations from external contamination and environmental factors.

Airless Disc

Moves upward as product is dispensed, limiting air exposure and supporting product evacuation.

Base Assembly

Supports the airless dispensing mechanism and provides structural stability for the jar system.

Overcap

Protects the dispensing surface from external contamination and improves product presentation.

Refill Cup (Optional)

Supports refillable packaging systems for sustainable beauty programs and circular packaging strategies.

Manufacturing & Quality Control

1

Raw Material Inspection

2

Component Molding

3

Airless System Assembly

4

Function Testing

5

Dosage Consistency Testing

6

Leak Testing

7

Decoration Inspection

8

Final Inspection

9

Packaging Inspection

Airless Jar FAQ

How does an airless jar work?
An airless jar uses a vacuum disc system at the bottom of the inner cup. As the user presses down on the disc, product is pushed to the surface while the disc gradually rises. This mechanism reduces the amount of air entering the container, helping to preserve the formulation and extend product shelf life.
What are the advantages of airless jars?
Airless jars offer several advantages over traditional cosmetic jars: reduced air exposure, improved hygiene through minimal finger contact, better preservation of sensitive ingredients, higher product evacuation, and a more premium consumer experience. These benefits make airless jars well-suited for modern skincare formulations.
Which products are suitable for airless jars?
Airless jars are suitable for facial creams, moisturizers, anti-aging products, retinol creams, Vitamin C formulations, sleeping masks, treatment products and luxury skincare collections. Any cream-based formulation that benefits from reduced air exposure and hygienic dispensing is a good candidate for airless jar packaging.
Are airless jars suitable for retinol creams?
Yes, airless jars are particularly well-suited for retinol formulations. Retinol is sensitive to air and light exposure, and the airless disc system significantly reduces oxidation during use, helping maintain product potency and stability throughout the product lifecycle.
Are airless jars suitable for Vitamin C formulations?
Yes, airless jars help protect Vitamin C formulations from oxidation. The vacuum disc dispensing system limits air contact with the product, which is important for Vitamin C stability. For optimal protection, we also recommend UV-protective outer materials and minimized light exposure during storage.
What materials are available for airless jars?
We offer airless jars in PP, PETG, AS, Acrylic and PCR PP materials. PP is the most common choice for cost-effective packaging, while PETG and Acrylic are preferred for premium and luxury collections. PCR PP supports sustainability initiatives. The material choice depends on your product positioning, decoration requirements and budget.
Do you offer PCR materials for airless jars?
Yes, we offer airless jars manufactured with post-consumer recycled PP (PCR PP) material. This option supports sustainability initiatives, ESG goals and eco-conscious brand positioning. PCR material composition can be customized to meet specific sustainability targets while maintaining airless system performance.
Do you offer refillable airless jars?
Yes, we provide refillable airless jar systems designed for circular packaging programs. The outer shell is built for long-term use while the inner refill cup can be replaced. This approach supports sustainability goals, brand loyalty programs and reduced environmental impact across the product lifecycle.
Can colors be customized?
Yes, custom color matching is available for all airless jar components. Colors can be matched to Pantone references or physical samples to ensure consistency with your brand identity system. Custom colors are available for the outer jar, inner cup, airless disc, overcap and base components.
What decoration options are available?
We offer a wide range of decoration options including silk screen printing, hot stamping, metallization, spray coating, matte finish, soft-touch finish, UV printing, color matching, gradient coating and custom airless disc colors. Each option can be combined to create distinctive packaging presentations.
Can I order samples?
Yes, sample orders are available for all our airless jar products. Standard samples can typically be dispatched within 7–10 business days, while custom samples with bespoke decoration may take 2–3 weeks. Sample fees may apply but are often credited toward subsequent production orders.
What is the MOQ?
Our standard MOQ for airless jars is 5,000 pieces per specification. For custom colors, custom decoration or bespoke tooling, MOQ requirements may vary. We support both emerging brands with smaller initial orders and large-scale production runs for established beauty companies.
What is the production lead time?
Standard airless jar production lead time is 30–45 days after sample approval and deposit confirmation. Custom decoration or tooling may require additional time. We provide detailed production schedules during the quotation phase and keep you updated throughout the manufacturing process.
Do you support OEM projects?
Yes, we support OEM (Original Equipment Manufacturing) projects. Our team can manufacture airless jars according to your specifications, including custom colors, decoration, packaging and labeling. OEM production leverages our existing tooling and capabilities to deliver high-quality products efficiently.
Do you support ODM projects?
Yes, we support ODM (Original Design Manufacturing) projects. Our design and engineering team can develop bespoke airless jar solutions from concept through to production, including structural design, material selection, decoration and tooling. ODM projects are ideal for brands seeking unique, differentiated packaging.
Do you provide quality inspections?
Yes, quality inspections are integral to our process. We perform inspections at multiple stages including raw material inspection, in-process quality control, pre-shipment inspection and packaging inspection. We can also coordinate third-party inspections when required for additional quality assurance.
Do you ship worldwide?
Yes, we ship airless jar products worldwide. Our logistics team coordinates international shipping including FOB, CIF and DDP terms to destinations across North America, Europe, Australia, Japan, South Korea and other global markets. We support consolidation with other packaging components for efficient delivery.

Related Airless Packaging Products

30ml Airless Cream Jar

50ml Airless Cosmetic Jar

100ml Airless Skincare Jar

Airless Bottle

PCR Airless Jar

Refillable Airless Jar

Luxury Skincare Packaging

Treatment Pump Packaging

Ready To Source Airless Jar Packaging?

Tell us about your product requirements and our team will help identify suitable airless jar solutions for your skincare, beauty and cosmetic products.

From standard airless cream jars to fully customized refillable packaging systems, we support sourcing, quality control and project management throughout the entire packaging development process.

Request A QuoteGet Free Samples